Customer Overview
During the COVID-19 pandemic, a leading automaker faced labor shortages and shifted to in-house distribution. To enhance efficiency,
they decided to streamline their packaging process with automated case sealers, replacing traditional manual methods.
Customer Overview
The automaker experienced labor issues, leading them to shop for case sealer options. They were hard pressed to find options that fit their needs.
Results/Benefits
During the trial, the automaker was impressed by
the RSA 2625-TB case sealer with the ETX tape head, leading to an investment in 27 machines,
each equipped with a custom guarding package.
They appreciated the advanced sensor on IPG’s infeed table, which optimized box control and filling before entering the case sealer. This feature saved time and enhanced efficiency, all while conserving workspace due to the machine’s compact footprint.
IPG is owned by Clearlake Capital Group, a certified minority-owned business enterprise (MBE).
Proposed Solutions
The automaker’s third-party logistics (3PL) coordinator recommended IPG’s case sealers to meet their specific requirements. When the 3PL introduced the high-speed random semiautomatic top belt RSA 2625-TB machine to the automaker, they were immediately interested.
Through IPG’s Buy & Try Program, IPG demonstrated the new RSA 2625 top belt case sealer. This machine has an operating range that accommodates box sizes ranging from 2” to 25” in height and 6” to 26” in width. It stands out as one of the fastest machines on the market, capable of sealing over 20 boxes per minute with belt speeds reaching 121 feet per minute.
The RSA 2625-TB features IPG’s state-of-the-art lightweight ET Xtreme tape head (ETX), equipped with patented dual independent wiping tabs that ensure a secure seal without compromising the box’s integrity. The unique centering guides with rollers hold boxes firmly in place, allowing operators to pack auto parts efficiently. Additionally, operators can utilize
the infeed table as a workspace, further enhancing productivity.
Following the trial, the manufacturer’s safety team requested a custom guarding package for the machine, and IPG’s engineering team designed a solution tailored to the automaker’s specifications.
Conclusion
In total, the automotive manufacturer acquired 27 RSA 2625-TB case sealers to enhance existing BP333 manual packing lines, utilizing IPG carton closure tapes. They’re exploring supply agreements and considering the iTrack data capture system and case sealer monitor for efficiency, generating $500K in equipment and $100K+ annually in tape sales.
